Concrete Batching plant- Importance in developing urban areas.

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Concrete Batch Plant
Concrete Batching Plant

Importance of having Concrete Batching Plant in an Urban Area

Importance of Concrete Batching plant in developing urban areas.

The increasing development in urban centers has prompted the demand for a suitable concrete batching plant. A concrete batching plant is a device that mixes various ingredients to form concrete. The plants are used in various projects like construction of roads, bridges and buildings. Urban areas are the hub of various activities thus will experience developments in real estate and infrastructure. Middle East is among the fastest growing regions and has experienced increased demand for concrete. Landmark buildings in the region that have used the batching are Burj Khalifa and Dubai Marina to name a few. Concrete batching plants are easy to transport from on site to another and the installation and setup time is minimal. Earlier on the traditional plants had to be setup near the source of raw materials; the modern batch plants have offered flexibility in site location. The batch plant can be set up in an area where it will serve a town and the surrounding environments where traffic congestion results to higher delivery costs. There are also scenarios where a plant needs to increase its production capacity due to a limited timeline of completion of the project, the plant can be easily be relocated. The plant has also reduced accidents which are mainly caused by operator errors.


Environmental friendly

Pollution is reduced since the dust collector traps dust. As well as other environmental concerns such as water and noise pollutions. Reduction of environmental degradation is achieved by processing waste and treatment of municipal waste.

Improved quality

High quality concrete is produced due to the accuracy in measuring and mixing the ingredients.

Time saving

The batch plant located at the construction site saves transportation time and risk of delays which will in turn save costs.

Accessibility of remote areas

Due to congestion in urban areas which makes some construction sites unreachable (e.g. high rise building, bad inaccessible roads), a concrete pump enables conveyance of concrete. Also in areas where there are weight and access restrictions the concrete pump offers versatility where concrete is poured to a site by a concrete pump.


Small construction projects that require a small quantity of cement, they can have a mobile batching plant near the construction site. After the concrete is ready it can be transported to the site by a truck.


A mobile batching plant is more ideal since it can be disassembled within a short period and moved to the next construction site. This makes relocation to be easy.

Minimal space

In urban areas where space is limited, a compact batching plant occupies little space at a site in addition to being very easy to maintain. Also due to limited space for raw materials storage makes it the most viable option.

Tailor made specifications

Urban areas have complex constructions that have different needs. The automation of the plant ensures the right mix is obtained. For example in developing areas with road construction or bridge construction will require hard concrete.

Reduced costs

Demolished concrete from a dismantled site is recycled to produce new concrete, resulting in cost reduction. This eliminates the problem of waste disposal which can be an environmental concern.

High production efficiency

Batch plants are automated to mix the ingredients evenly and quickly resulting to high efficiency. It also increases production capacity.

Setup and go

Apart from relevant authorities, the batch plant requires no prior planning. The concrete pump is set up immediately.

Labor costs

Construction sites have a large number of casual workers. The batch plants will reduce the labor costs since it comes with an automated mixers and loaders.


The same quality and standard concrete is maintained on every mix since it maintains the same mixing ration and uniformly mixes the ingredients.

Concrete Batching Plant Pollution

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Concrete Batching Plant Pollution

Concrete batching plant Pollution Prevention

Concrete batch plant includes plants that measure, store and transfer concrete constituents in to the truck for transportation to a job site, to central mix drum and to precast products on site. The raw material used includes sand, cement and water. We must seriously consider way to curb Concrete Batching Plant Pollution.

Concrete Batching Plant Pollution

Pollution Prevention in Concrete Batching Plants.

During this process, pollutants which includes the storm water runoff, point of source emissions resulting from materials transfer to the silos, dust sources which includes sand and aggregate transfer, truck and mixer loading, vehicle traffic and also from wind erosion as a result of sand as well as pollutants from cement, aggregate, sand, chemical additives, lubricants and fuel.

The following are some of the prevention measures to be taken during the operation to reduce concrete  batching plant pollution:

  1. Maintenance of the general site operations
  • Maintain all the equipments including dust collection equipments to prevent any leaks.
  • Identify a buffer zone which surrounds your operations in which you are planning to contain dust generating activities.
  • Provide safety, quality and environments management system for the site and plant operations, as well as the delivery system.
  1. The storage silos
  • Check for fabric leaks, cartridge filter system, suctions and shrouds regularly.
  • Installation of audible high level arms on the storage silos to avoid over spilling which might damage the filters.
  • Store all the dust generating materials inside the silos e.g. cement
  1. Raw materials
  • Avoid using chemical concrete additives since they are more toxic. Instead, use sugar or wood based admixers.
  • Avoid using coal fired boiler, bottom ash and cinder for concrete block building and instead, use aggregates.
  1. Mixer feed operations
  • Use the enclosed batch mixer feed as dust prevention and visible emissions.
  • Use the spray device to prevent dust emissions.
  • Conduct all the mixing operations from an enclosed building to help prevent emission of dust.
  1. Material handling and storage
  • Aggregates less than 5mm or less should be used in open areas. They should be stored in totally enclosed structures such as storage bins.
  • The stock pile entrance sides should be covered with a flexible curtain.
  • The opening between the storage bins and the materials weighing scale should be totally closed.
  1. Conveyors
  • To prevent dust emissions, the belt conveyors should be enclosed with metal board on top and on the two sides.
  • All conveyor transfer points should be enclosed by fitting the flexible seals to prevent dust.
  • The turning point of all the conveyors should be provided with scrappers to prevent dust collection on the surface belt
  1. Mixing and loading operations
  • Loading concrete trucks should be in such a way that minimizes dust emissions.
  • All the air borne dust emission generated by material loading and mixing operations should be vented to fabric filtering system.
  • The concrete mixers and other vehicles should be cleaned off after the loading and mixing operations to wash off the mud, dust deposited on the wheels and body.
  1. Fugitive dust
  • Use water sprays or dust suppression agents to reduce dust.
  • An air extraction and filtration system for collecting the generated dust should be installed.
  • The roof should be extended at least 6 feet beyond the load areas.
  1. Waste concrete
  • Collect the waste concrete in suitable washout pits where it becomes gravel, sludge and sand which can later be reused. The blocks and bricks left overs can be used for ground covers, tracks, walkways, block walls or even curbs.
  1. Waste water
  • Waste and contaminated water should be directed to onsite settling ponds and it can be reused later in for dust control, rinsing trucks exteriors.


The above preventive measures should be taken by the batching plant owners in order to ensure that those people living around the batching plant areas are not affected by any negligence which might turn to be environmental hazard. Any Concrete Batching Plant Manufacturer shall be able to confirm the effectiveness of above measures in curtailing the pollution.





Everything that you need to know about Concrete Batching Plants

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Concrete Batching Plants are the machines to manufacture concrete. They combine a variety of ingredients (water, sand, aggregate, cement, fly ash, and potash) to form the final concrete that is useful for construction.

Concrete Batching Plants

It is made up of many parts that play individual functions. They include conveyors, mixers, cement batches, bins (aggregate and cement), chillers, dust collectors, and cement silos. The mixer is the largest part (it is the entire center part) and forms the largest portion the whole device.

The plant works by following a determined process. First you do aggregate feeding followed by powder feeding (powder include cement, fly ash and any expanding agent), and then add water and admixture (the two are responsible for ensuring that all ingredients mix) and finally power conveyance for use or storage.

Modern ones are automated and require very little human effort to manage. The effectiveness and efficiency of a concrete batching plant are dependent on its rate of revolution according to concrete and asphalt plant manufacturers around the world

The Role of a Concrete Batching Plant in Construction

Simply put, construction cannot happen without a concrete batching plant manufacturer. It is used to produce the various kinds of concrete that are needed for construction of buildings, bridges, roads, and precast concrete plants. They produce hard concrete and quaking concrete. Below are the main functions of a concrete batching plant.

• To blend all the ingredients used into a uniform mass of concrete. Therefore, it ensures high quality because it allows the user(s) to monitor the process.

• Allows room for mixing the ingredients in predetermined proportions. Basically, you can measure each ingredient before they mix.

• To produce concrete at a very fast rate that manual production cannot even come close to.

• Mobile ones are used to produce concrete at the most convenient location

• Modern ones can cool and heat concrete to the required temperature. They also generate reports that are critical in the mixing process.

There are two main types of concrete batching plants. Each one is described below:

Ready mix plant
This type of plant weighs the ingredients in weight batches and then combines all of them in a confining chute. The chute then discharges into a ready-mix truck. Water is usually weighed or metered consecutively (with the other ingredients) and then discharged into the ready mix truck. The resultant mixture is further mixed for about 15 minutes before being applied in construction.

Central mix plant

This one combines all the ingredients (water included) at a central location within its mixer. The resultant product is then transported to the construction site (or the desired location). It is different from the ready-mix plant in that it contains a central mixing point where all the ingredients are mixed at once. That tends to produce a better and consistent mixture. In addition to that, it is very fast.

Regardless of the type of concrete batching plant that you use, you should be guaranteed of good results as far as your construction goes. Just ensure that you leave the equipment to a professional who understands how to use it.